Gate Valve Bonnet Vent Question
I was doing some research on the gate valve bonnet vent system, and I
came across the following from the US Department of Energy standards
(DOE-HDBK-1018/2-93).
"Some parallel disk gate valves used in
high pressure systems are made with an integral Figure 8 Parallel Disk
Gate Valve bonnet vent and bypass line. A three-way valve is used to
position the line to bypass in
order to equalize pressure across the disks prior to opening. When the gate valve is
closed, the three-way valve is positioned to vent the bonnet
to one side or the other.
This prevents moisture from accumulating in the bonnet. The three-way valve is
positioned to the high pressure side of the gate valve when closed to
ensure that flow does not bypass the isolation valve. The high
pressure acts against spring compression
and forces one gate off of its seat."
I am having
difficulty visualizing this, so if anyone has pictorial illustration of
the above paragraph, and can share that, please let me know.
When a parallel-disc gate valve seats, there is a wedge between the
discs that drives them outwards to snug against the seats. It is
theoretically possible to trap a volume of liquid between the discs,
inside the internal volume of the valve. If something (usually
temperature change) causes that volume to expand, pressures adequate to
rupture the bonnet can occur. So, you need to have the bonnet vented.
Usually the bonnet vent is directed to the upstream side.
With
the valve closed, the differential pressure from the upstream of the
valve to the downstream assists the downstream disc in loading against
the seat. At high differentials, the loading can be quite high and it
can make it nearly impossible to start moving the disc, or galling of
the sealing surfaces can occur due to the high loading. (10" valve with
1000 psi differential: 79000 lbf loading due to differential. this
corresponds to 2500 lbf per linear inch of seat. Bypassing the valve to
equalize the pressure relieves the process seat loading so the disc can
move.
With ball valves or plug valves it is a little
simpler. Just drill a hole in the upstream side of the ball/plug to
prevent trapped-liquid expansion damage. You could do the same thing
with a parallel-seat double disc gate valve, it would just make it
directional instead of being able to seal in either direction.
Large
ball valves are frequently trunnion-style, so the seat loading vs
pressure can be controlled to manage the seat loading and the resultant
torque. Trunnion-style balls could vent to the downstream since the
upstream seat does the sealing- or the upstream seat loading can be
controlled to relieve cavity pressure.
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