How to determine vena contracta pressure for a control valve?
I am working on a failure investigation of a control valve in my
plant. The valve type is a Fisher 461 Sweep Flow Valve. The valve has
been cavitating badly and has caused damage to the valve and downstream
piping.
What I want to do is to determine at what feed conditions
(rate, upstream pressure, downstream pressure, etc) flashing starts, ie
when the initial pressure drop to the vena contracta drops below the
vapour pressure before recovering to the downstream pressure.
The
reading I have done allows you to calculate choke flow conditions etc,
but this is based on upstream and downstream pressure, not really
looking at the vena contracta
The valve you mention is specifically designed with low Fl factor to
flash/cavitate/mix more than a typical angle valve. It is used for
dirty flashing liquids.
It is used as a visbreaker valve and is useful for medium pressure drop applications.
If
your pressure drop is beyond the 461 capabilities then consider a
Fisher DST-G or Masoneilan 77000 series which will reduce vibration and
cavitation while handling the flashing.
You need to size upstream
piping large to keep the liquid above bubble-point with a long reducer
just upstream of the valve and 5 pipe diameter straight run upstream of
the valve then swage up immediately downstream of the valve(Screw pumps).
Good point, Scott. To elaborate: a sweep-angle valve is designed to
avoid damage from FLASHING service, thus it has a large bowl upstream of
the seat ring, and a venturi discharge. In some designs the venturi is
superhard alloy or ceramic, extended the full length of the
tailpiece. If the valve is installed in a CAVITATING service the only
part of the previously mentioned modifications that help are the
superhard trim.
Cavitation is caused by excessive velocity:
Bernoulli tells us that as the velocity increases the pressure
decreases. Decrease the pressure to Pv and the fluid flashes. Slow the
fluid down a bit and the pressure recovers. The bubbles collapse. This
is cavitation.
Cavitation PREVENTION trim has many stages
incorporating changes of section and direction. These cause the fluid
to be throttled WHILE CONTROLLING THE VELOCITY. Your sweep angle valve
does nothing to reduce velocity and has a single stage of pressure
reduction between the plug and seat.
Side note: there are also
cavitation CONTROL trims that actually allow cavitation but force the
bubbles to implode in free volume where the possibility of damage is
eliminated. Drilled cage type trims with radial inward flow operate in
this manner. The bubbles crash into each other in the center of the
cage and no damage is done.
If you have a clean service, cage
anticavitation trims work. Example: CCI DRAG(tm) trim. However these
make highly effective but difficult to clean strainers. So if there are
any solids in the stream, an anticavitation design such as the
Masoneilan LincolnLog should be considered.
So the moral of
this story is: you probably have a valve that is misapplied. Get all
the information together about your application and contact your most
competent valve vendor for some applications help.
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