Lubricated plug valve vs. ball valve for natural gas service
Why would one use a lubricated plug valve over a ball valve for shutoff in natural gas service?
Is it a temperature issue if the valve is located outdoors?
Is there a fire safety issue?
A lot of people have opinions on this, I'll give you mine: I cannot
find a single place where I would prefer a plug valve to a ball valve.
The problem I have with "lubricated" plug valves is that they don't get lubricated in the field (plants
may be different, but I don't work in plants) and after a few months or
years they can become impossible to operate. I've seen people try to
operate them with a length of pipe tied to a rubber-tired hoe and not
been able to budge them.
With recommended maintenance, maybe they
would have a proper place in the world, but field maintenance on small
valves is spotty to non-existent.
If you ignore a ball valve for a
decade it will still most likely operate and there is a reasonable
chance that it will hold pressure. Not so with a plug valve.
Actually, the problem I always have is people throttling the purge
outlet valve and the procedures I write strongly warn against that. Of
course you have to throttle the supply valve, I don't know why that left
my tired brain.
I just reviewed the last pigging procedure I
wrote and I have a purge-the-barrel step, so obviously I require
throttling there too. After the barrel is purged, I want each valve
that has to be operated to be fully open or fully shut (although on the
launcher, the last valve to be operated prior to the pig launching is
the side valve and I say "slowly shut the side valve, if the pig passes
the pig signal prior to the valve being fully shut, it can be reopened
without fully shutting it" so maybe that is a throttle as well.
I
don't see any difference in throttling a plug valve and a ball
valve. Both have very non-linear throttling characteristics and the
ball valve tends to move easier. If I was going to specify a
preference, I call out a globe valve for thro
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